Blacksmith work at Fohlfield and house update

My brother Jeff, SiL Meghan and nephews Mason (8 yrs) and Owen (1.5 yrs) have been visiting for about 2 weeks now and we have been having a fantastic great time with some good adventures too. Yesterday it was a bit cooler so we warmed up the coal fired forge and Mason crafted his first … Continue reading “Blacksmith work at Fohlfield and house update”

My brother Jeff, SiL Meghan and nephews Mason (8 yrs) and Owen (1.5 yrs) have been visiting for about 2 weeks now and we have been having a fantastic great time with some good adventures too.

Yesterday it was a bit cooler so we warmed up the coal fired forge and Mason crafted his first piece of iron.  He is now officially an apprentice Blacksmith!

For the first project, my Dad and I decided on something that could be used around the house, showed off a few different but straight forward techniques and would be relatively quick to complete – we decided on page holder for cookbooks.  Basically an iron bar with some subtle curves in a very flat U shape and fingers to hold the pages.  The bottom of the U sits on the counter above or below a book that is flat and open.  The fingers are laid on top of the book and are far enough from the spine to be able to easily hold down the pages without hurting the book.

We took a raw 1/4″ mild steel rod, flattened and shaped it with multiple heatings in the coal fire. Mason did all the hammering, a whole bunch of the pumping of the forge blower (forced air through the coal fire) and the wire brush clean up.

We taught him how to check for heat over hot metal, see what clinkers are  (used up iron oxide – not good for heating things since they are used up – but very neat to look at), eye protection and how to use the drill press with the power wire brush (to clean off the forge scale at the end)

Here is Mason with the cookbook holder he made with Uncle Nick and Grandpa Fohl today over the old coal forge and anvil.  The anvil came from a barn sale several decades ago and is over 100 years old.

Grandpa Fohl and nephew Mason showing off the cookbook page holder we just completed for my SiL. Mild steel
Grandpa Fohl and nephew Mason showing off the cookbook page holder we just completed for my SiL. Mild steel

Unfortunately, we were too busy DOING to take pictures while we were making it.  But lots of orange hot metal and hammering.  If you have never seen what that looks like, below are a number of older ‘in progress’ shots for illustration purposes.

The forge setup in winter. This tends to be a bit more comfortable than working in late July.
The forge setup in winter. This tends to be a bit more comfortable than working in late July.
Flat bar stock at orange heat on the end - the technique we used on Mason's cookbook holder. You heat up the section you want and hammer it quickly while it is soft, before it starts to cool and harden back up. "Strike while the iron is hot!" comes from this saying.
Flat bar stock at orange heat on the end – the technique we used on Mason’s cookbook holder. You heat up the section you want and hammer it quickly while it is soft, before it starts to cool and harden back up. “Strike while the iron is hot!” comes from this saying.
Crafting a Mobius Strip - steel at orange heat temperature all the way through
Crafting a Mobius Strip – steel at orange heat temperature all the way through

On the house front, it is coming along.  I FINALLY closed this past Friday on my construction loan after what felt like a really slow swim through a lake of molasses.  Cold molasses.  But moving on now!

As you can see from the pictures below, the house is starting to look like a house.  The main beam in the living room is truly BIG – I think it is over 3′ and maybe up to 4′ from top to bottom.  I think it is really starting to look neat

Progress continues forward. In the foreground is the wood/metal shop (aka - the Garage). In the middle ground is the carport and then the front door and living room area
Progress continues forward. In the foreground is the wood/metal shop (aka – the Garage). In the middle ground is the carport and then the front door and living room area
GluLam (Glued Laminate beam) over the carport - a big beam but not the biggest in the house
GluLam (Glued Laminate beam) over the carport – a big beam but not the biggest in the house
The main ridge beam is a BIG beam - for scale, that might be 3 or 4 FEET from top to bottom :-)
The main ridge beam is a BIG beam – for scale, that might be 3 or 4 FEET from top to bottom 🙂
Looking from the living room to the front door
Looking from the living room to the front door
From down slope back up to the living room. Fireplace stack on the left hand corner
From down slope back up to the living room. Fireplace stack on the left hand corner

For comparison, here is what the initial rendering from Deck Acorn House looks like.  This dates from pretty far along the design process so the final design should be very close to be what the house turns out like

This is the sketch of the final house from about 3/4 of the way through the design process. The final house should look very similar to this
This is the sketch of the final house from about 3/4 of the way through the design process. The final house should look very similar to this

Ps – Fohlfield is the old family name for the house on South Street – a cognomen given by Jack Robinson to the family homestead.

Bing Maps using the Bird's Eye view which is made up of numerous aircraft photographic side views - when you rotate the view you get a different picture from the same height - so you get different shadows and sense of perspective - great stuff! www.bing.com
Bing Maps using the Bird’s Eye view which is made up of numerous aircraft photographic side views – when you rotate the view you get a different picture from the same height – so you get different shadows and sense of perspective – great stuff! www.bing.com

Further progress on Bedford road

The house is starting to take shape and look like a house The Santa Rosa Fohls are enjoying their visit to Carlisle and we made a couple of stops over to see how the house is progressing.  Quick & obvious progress as the framing goes up.  I am sure that it will slow down again … Continue reading “Further progress on Bedford road”

The house is starting to take shape and look like a house

The Santa Rosa Fohls are enjoying their visit to Carlisle and we made a couple of stops over to see how the house is progressing.  Quick & obvious progress as the framing goes up.  I am sure that it will slow down again as the finish work starts – this is all stuff that will be hidden away under the skin when it is completed.

Photos below are from July 9th and 12th

Progress as of July 9th. The walls are starting to go up! Mason checking out the scene
Progress as of July 9th. The walls are starting to go up! Mason checking out the scene
Fast progress!
Fast progress!
Looking at the future bedrooms. Note the floor to ceiling windows that wrap around the corner
Looking at the future bedrooms. Note the floor to ceiling windows that wrap around the corner
Under the bedrooms
Under the bedrooms
The truss system under the living room. This will be covered in foam insulation eventually
The truss system under the living room. This will be covered in foam insulation eventually
Progress as of July 12th - more progressing!
Progress as of July 12th – more progressing!
The future wood/metal shop (aka - the garage). This will have a concrete slab
The future wood/metal shop (aka – the garage). This will have a concrete slab
This will be the core of the house - the utilities and bathrooms - all gathered in one spot for ease of access and construction
This will be the core of the house – the utilities and bathrooms – all gathered in one spot for ease of access and construction
Standing at the future front door looking towards the driveway
Standing at the future front door looking towards the driveway

 

Santa Rosa Fohls visit Carlisle

Meghan, Jeff, Mason and cowpoke Owen got in late Monday night and yesterday was their first full day in Carlisle.  Very, very hot and humid yesterday and today will be worse before the predicted afternoon thunderstorms arrive – the 70+ percent dew point should drop to the 40% range and it will be awesome tomorrow. … Continue reading “Santa Rosa Fohls visit Carlisle”

Meghan, Jeff, Mason and cowpoke Owen got in late Monday night and yesterday was their first full day in Carlisle.  Very, very hot and humid yesterday and today will be worse before the predicted afternoon thunderstorms arrive – the 70+ percent dew point should drop to the 40% range and it will be awesome tomorrow.

We went and visited the construction site after the crew had finished for the day and they have accomplished a lot – the floor joists look to be 99.9998% installed and the wall systems are onsite already.

I took Meghan and Mason down to Pages Brook and showed them the remnants of the old mill – which already is quite a bush whack.  I only cleared the property a month ago!  My Dad and I have been talking about getting a tractor together that can do other things that his current John Deere cannot do and I am starting to think that may be a good idea – doing hand clearing at my place and on South Street for those hard to reach places could be sufficiently challenging that it gets skipped – and then it is out of control!

Visiting Bedford road construction site.
Visiting Bedford road construction site.
Owen showing off his cowpoke, gunslinger walking style.  "Bending your knees when you walk is for sissies Ma'am"
Owen showing off his cowpoke, gunslinger walking style. “Bending your knees when you walk is for sissies Ma’am”
Floor joists are all in and ready for the underfloor and the wall systems to go up.  Mason showing off some parallel bars moves after sneaking around from underneath
Floor joists are all in and ready for the underfloor and the wall systems to go up. Mason showing off some parallel bars moves after sneaking around from underneath

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In other news, Sarah Williams, who lives in the Old Farrar place, Old Koford place is enlarging and renovating the old Carriage house addition to the house.  The construction crew is tearing out the concrete and putting in a new foundation.  While doing that they cleaned out the ground floor and pulled out an old Myers Self Oiling Water pump and were going to take it to the dump.  My Dad and I rescued it – not sure what the future plans will be but an opportunity for something fun.

A water pump that my Dad and I rescued today.  Sarah Williams, who lives in the old Koford house at the top of the driveway is renovating and enlarging the old carriage house room to make it a larger space and apparently it was tucked in the corner.  The construction crew were going to take it to the dump.  The gear box has multi decade old oil in the sump and it is mounted on a timber sledge.  We dragged it down the driveway with the John Deere and will figure out a plan for it at somepoint.  Possible use it as a sump pump.  It smells of old oil and work.
A water pump that my Dad and I rescued today. Sarah Williams, who lives in the old Koford house at the top of the driveway is renovating and enlarging the old carriage house room to make it a larger space and apparently it was tucked in the corner. The construction crew were going to take it to the dump. The gear box has multi decade old oil in the sump and it is mounted on a timber sledge. We dragged it down the driveway with the John Deere and will figure out a plan for it at somepoint. Possible use it as a sump pump. It smells of old oil and work.

 

Uploaded on Aug 19, 2010

Antique Myers Water Pump Jaeger Hit and Miss Engine

F.E. Myers Self-Oiling Bulldozer Water Pump. Pumping water using a 2hp Jaeger Hit and Miss Engine

Myers 1909 Pump Restoration

Construction continues

This week, construction has continued quickly – the beams supporting the house are almost completely in on late Friday – Paul was confident they would finish either today or Monday. The guy from Salem Five was onsite to document progress.  Assuming the Appraiser finally files his report, we should be able to close the loan … Continue reading “Construction continues”

This week, construction has continued quickly – the beams supporting the house are almost completely in on late Friday – Paul was confident they would finish either today or Monday.

The guy from Salem Five was onsite to document progress.  Assuming the Appraiser finally files his report, we should be able to close the loan next week and immediately disperse funds to Paul – which would be huge

Photos from midweek and today below – beefy stuff – notice the size of the brackets!  (which were actually too small and Paul had to create a dado for them to fit – which may or may not have been intentional from the factory in order to create a more smooth line to mount the siding on).

Paul mentioned with the two types of foundation and the two types of roofing systems this house has (regular Deck house and the new Truss system Deck has), the house is one of the more, if not most complicated to work on that he has done – at least in a long while.   The Bank documentation guy was excited to see the house – he said he had not seen a Deck house being built in ages and ages.  People keep saying to me how excited they are to see it – which makes you feel good!

Generally in chronological order

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